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Trinity's
TRACC web site
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Installation Instructions
Figure 1 shows the major components of the TRACC. The fender panels have been
removed from the side of the system for clarity.
Unidirectional Installation:
Installation of the TRACC and its transitions depends on the traffic pattern and the
backup structure at the particular location. Unidirectional traffic (one side of
both) requires no transition. See Figures 2a dnd 2b. The backup frame can be
attached to any solid structure including a square cast-in-place concrete pillar, a
vertical concrete wall, or the end of a New Jersey style barrier. The backup frame
provides a hole pattern that may require adaptation to the backup structure. Trinity
industries can provide an adapter to allow direct attachment of the backup frame to a New
Jersey style barrier.


Bi-directional Application
For installations that face oncoming traffic from the reverse direction (see figure
2c), appropriate transitions should be installed on the end of the backup structure.
Whenever possible, concrete transitions should be used to change profiles from the
length of need of the barrier to a vertical wall profile for attachment of the TRACC.
That transition should be accomplished at an angle of no more than 10° with
respect to the centerline of the barrier. Figure 3 shows simple concrete transition
on the end of the New Jersey style barrier.


In the presence of an approximately transitioned vertical wall, specially constructed
guardrail terminations can be attached under the last fender panel to the backup frame and
to the vertical wall. In the absence of a cast concrete transition, Trinity
Industries can supply special hardware that will allow the TRACC to transition to a New
Jersey style barrier. Figure 4 shows a fabricated transition that can be attached to
the New Jersey style barrier.

Once the appropriate transition is in place, locate the TRACC according to the Field
Assembly Drawing (SS 450 in Appendix) provided with the system. Figure 5 shows a
foundation plan for the TRACC and can be used to establish the locations of the anchors
prior to the arrival of the system. If the complete system is on location, the base
of the system can be used as a template for locating the anchor studs.
NOTE: It is not necessary to disassemble the system to use the
base as a template.

The front surface of the sled structure should be 21" from the face of the backup
structure. Align the system within 1° of the axis of the downstream barrier.
Also make sure that 60" of clear space exists on both sides of the backup structure
for the fender panels to retract during an end-on impact (see figure 6).

When located properly, the fender panels and the backup frame should contact the backup
structure. If they do not, make sure the cutter on the bottom of the sled is fully
engaged into the 6" deep slots on the first stage of rip plates and then stretch all
the slack out of the system by pulling on the backup frame while restraining the sled
structure and the base structure.
Inventory of System
| Quantity |
Product Code |
Item |
| 1 |
970A |
TRACC System (fully assembled galvanized steel structure) |
| 4 |
4451G |
5/8" x 6" Mechanical expansion anchors |
| 31 |
3310G |
5/8" Lockwashers |
| 27 |
6352G* |
5/8" x 7-1/2" All thread rod |
| 27 |
6380G |
5/8" x 18" All thread rod |
| 27 |
3351G |
5/8" Hex nut |
| 27 |
3300G |
5/8" Flat washers |
| 2 |
4747G** |
Chemical Grout (quart can) |
| 6 |
4747G** |
Chemical Grout (quart can) |
| 8 |
6324G |
1/8" x 1" Bolts |
| 8 |
6461G |
1/8" Flat washers |
| 8 |
6402G |
1/8" Nuts |
| 1 |
*** |
Plastic nose delineator |
| |
| * All thread road included with system depends on type of
installation. |
| ** Quantity of Keligrout depends on type of installation. |
| *** See figure 7 for delineator options and product codes
(figure 7 not included on this web site). |
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